www.ATVPT.com

All Terrain Vehicle Product Tests ATV Technical Magazine

Builder Bio



Patrick Saunders, (age 52), is the consummate outdoor sportsman, enthusiast and promoter of ATV Products. He has an extensive mechanical background in product after market design and performance innovation.  His past experience in heavy equipment, teaching skilled trades welding and as an added bonus, being a Master Scuba Diver Trainer has instilled in him the desire to reach for more out of the ATV field.

Patrick Saunders brings a broad scope of enthusiasm and experience of riding & exploring the back trails, rivers and streams across this country. Real world outdoor challenges are his ideas of what the ATV/UTV community is all about. Applying himself to building the ultimate off road vehicle platform has driven him to mastermind this 08 Yamaha Raptor 700R Build Project.


"Reason For This Project Build"

Thank
You to Fox Racing Shox for getting this project started.
Web Site:
http://www.foxracingshox.com

I wanted to build a project ATV bike, using a standard factory installed engine, but with improved off road ride and handling characteristics. I decided that I would try to put together a number of ATV Aftermarket Manufacturers, and see if working side by side we could make it happen.

It was important for me to start with a set of shocks that could attain the type of standards I was looking for.  In addition, I needed to have axle strength capable of withstanding the stress and pounding I was sure the bike would take.

It was also necessary that I install superior performance wheels and tires that could handle a variety of different types of bike trails.  Performance on sand dunes, rugged dirt and rock trails and on the dyno required three to four sets of different types of tires to meet the different riding applications.

I looked for brakes that had superior stopping power and that could accommodate the challenges that would be part of the riding experience.  Vehicle protection was addressed by providing armor type shielding aluminum as well as adding an aesthetic look that would be pleasing to the eye.   Next came electronic parts in the form of modules, computers, etc.  A top quality battery was used to provide instant starting power and lasting performance.  Filters and other air quality products were paid special attention because of the need to provide the highest quality of clean air intake and exhaust.

Lubrication and cooling systems were redesigned especially for this unit.  Synthetic racing oil was used for lubrication, while the cooling system used special fans and radiator.   Temperature gauges contained in an aluminum housing were used to provide accurate and timely information to the driver.

Seating was designed to provide the driver with more comfort for higher lateral support and high acceleration.  A special handle bar and set of grips were added to provide the rider with a safer and manageable steering function.  A sturdy, rugged winch was added for safety and those times that the rider may have gone beyond the bikes performance capabilities.

Internal clutching was modified to handle the extra power from the other modifications that were added to the unit.

Trailer selection was based on futuristic designed trailer that was light weight and that could be hauled by any vehicle.

Prime consideration was given to upgrading the bike in everyway possible for performance while at the same time I wanted the unit to be safe and stable while the driver was pushing the Raptor to its higher performance capabilities.

Listed below are all the companies that came together to make this project happen.

Bio & media composition by:
James Pecora
Globe Publishing Group, LLC
Globe Marketing Group, LLC
Author, best selling novel: Dead End
E-mail: james@globepublishing.net



08 Yamaha Raptor 700R Project Build


( Before picture! )



(Almost Done)

Specs:

MSRP* $7,399 (Team Yamaha Blue/White)
$7,399 (Gray/Red) Our Project ATV
Engine
Type 686cc liquid-cooled w/fan, 4-stroke; SOHC, 4 valves
Bore x Stroke 102.0mm x 84.0mm
Compression Ratio 9.2:1
Carburetion Yamaha Fuel Injection (YFI) , 44mm
Ignition 16-Bit ECU
Starting System Electric
Transmission 5-speed w/reverse; wet multiplate clutch
Drive Train 2WD; sealed O-ring chain, eccentric adjustment
Chassis
Suspension/Front Independent double wishbone w/piggy back High-/Lo-speed compression, rebound and threaded preload adjustment, 9.1-in travel
Suspension/Rear Cast aluminum swing arm w/rebound, High-/Lo-speed compression and threaded preload adjustment, 10.1-in travel
Brakes/Front Dual ventilated hydraulic disc, twin piston
Brakes/Rear Ventilated hydraulic disc, self adjusting park brake function
Tires/Front AT21 x 7-10 radial
Tires/Rear AT20 x 10-9 radial
Dimensions
L x W x H 72.6 x 46.1 x 44.5 in
Seat Height 32.0 in
Wheelbase 50.4 in
Ground Clearance 4.4 in
Fuel Capacity 2.9 gal
Dry Weight 396 lb
Other
Lighting Dual 30W Krypton multi-reflector headlights & 3.9/0.5W LED brakelight
Warranty 6 Month (Limited Factory Warranty)

Featured Sponsoring Manufacturers Involved in the Raptor Project Build
with included
Product Installations & Reviews

Project brought to you courtesy of Yamaha Motor Company, Zambon's of Escanaba Michigan, ATVPT.com of Escanaba Michigan, and all the Manufactures listed below.

Yamaha Contact Info:

Yamaha Motor Corporation, U.S.A.
6555 Katella Avenue
Cypress, California 90630-5101


Web Site:
@
http://www.yamaha-motor.com
Zambons Contact Info:

Bert Jonsson / President
2020 Ludington St.
Escanaba, MI 49829
USA

Tel 906-789-0360
&
E-mail: zambons@chartermi.net
ATVPT Contact Info:
Patrick Saunders / Pres./Senior Editor
All Terrain Vehicle Product Tests
2001 13th Ave. South,
Escanaba, MI 49829
USA
Tel 906-241-3400
E-mail: jps@atvpt.com
Web site: http://www.atvpt.com
Forum: http://www.atvptforum.com

Official Mini Toy Hauler Trailer/Camper for the 08 Yamaha RaptorR 700 Project Build.



LET'S GO AERO Sport Performance Carriers
http://www.letsgoaero.com

ATVPT.com Let´s Go Aero Review of the:

GearWagon 125 Sport Utility Performance Trailer
&
GearLodge Toy Hauler Camper Trailer
ATVPT.com Let´s Go Aero Review of the:

LittleGiant Sport Utility Trailer
&
LittleGiant-Xpand Sport Utility Trailer

Participating Sponsoring Companies Web Sites:

 Club Plug 
www.clubplug.net

CRJ Performance
www.crjperformance.com 

DG Performance 

 DP Brakes
www.dp-brakes.com

Dunlop
www.dunlopatv.com

Durablue
www.durablue.com 

 Duro
www.durotire.com

 Dynatek
www.dynaonline.com

 Fluidyne Powersports
www.fluidynepowersports.com

 Fox Racing Shox
www.foxracingshox.com

 High Roller Products
www.highrollerproducts.com

Hinson Clutch Components

www.hinsonracing.com

 HiPer Technology 

www.hiper-technology.com

 HMF 
www.hmfengineering.com

Kenda 

www.kendausa.com 

 Kimpex
www.kimpex.com

K&N Filters
www.knfilters.com 

LET'S GO AERO
www.letsgoaero.com 

 Maier USA
www.maier-mfg.com

 Maxxis International
www.maxxis.com

 ModQuad
www.modquad.com

 Motorex
www.motorexusa.com

 Muzzys

www.muzzys.com

 ODI Grips
www.odigrips.com

PowerMadd
www.powermadd.com 

Pro-Tec Performance

www.pro-tecperformance.com 

Pro-Wheel Racing Components

www.prowheelracing.com 

 Quad Tech-ATV Products
www.quadtech-atv.com

Quad Works

www.quadworks.com 

Renthal
www.renthal.com 

 SPAL
www.spalusa.com

 Trail Tech Inc.
www.trailtech.net

 Universal Parts Inc.
www.universalpartsinc.com

 Warn Winch
www.warn.com

 Yamaha

www.yamaha-motor.com

YUASA
www.yuasabatteries.com 

Club Plug
Web Site: http://www.clubplug.net

Category:
Electric, Ignition, Spark Plugs & Module Components

NGK Racing Plug Wires Type CR5 # 8515, NGK CR8E Spark Plugs # 1275, NGK VD05FP Spark Plug Resistor Cover # 8429 (black).

ATVPT.com NGK Racing Plug Wires and NGK plugs Review

CRJ Performance
Web Site: http://www.crjperformance.com

Category:
Suspension, Radiators, Coolant & Instrumentation

6061 T6 ATV Lowering Kit, Temperature Gauge.

ATVPT.com CRJ ATV Lowering Kit Review
http://www.atvpt.com/crjatvloweringkit.htm


ATVPT.com CRJ ATV Temperature Gauge Review
http://www.atvpt.com/crjtemperaturegauge.htm


DG Performance 
Web Site: http://www.dgperf.com

Category:
Body, Skids, & Bumpers

We have been very fortunate that DG has sent us several choices for front and rear bumpers. We can install a specific bumper to meet a certain riding area or style. So look forward to seeing some different bumpers and rear racks in the pics.

Moto Front bumper # 551-4180, V-Pro Front Bumper # 552-4180, GNC Wide Grab Bar # 594-4180, Full Chassis Skid Plate # 67-4370, Six Pack Rear Rack # 74-4700, Nerf Race Peg # 609-4180, Baja Swing Arm Skid Plate # 58-4070, Raptor 700 A-Arm Guard (set) # 66-4470.

ATVPT.com DG Moto Front bumper # 551-4180 Review
http://www.atvpt.com/dgmotofrontbumper.htm


ATVPT.com DG V-Pro Front Bumper # 552-4180 Review
ATVPT.com DG GNC Wide Grab Bar # 594-4180 Review

 
ATVPT.com DG Six Pack Rear Rack # 74-4700 Review


ATVPT.com DG Performance Full Chassis Skid Plate # 67-4370 Review


ATVPT.com DG Raptor 700 A-Arm Guard (set) # 66-4470 Review


ATVPT.com Baja Swing Arm Skid Plate # 58-4070 Review
 
ATVPT.com DG Nerf Race Peg # 609-4180 Review

DP Brakes
Web Site: http://www.dp-brakes.com

Category:
Clutches & Covers, Brakes & Rotors & Accessories

DP Pro-MX # SDP412 (Front x 2) & DP # DP988 (Rear x 1), Brake Rotors DP1409LF (Left Front) & DP1409RF (Right Front) & DP1412R-Rear, DPK 175 Off-Road Clutch # 1131-0129.

ATVPT.com DP Clutches DPK 175 Off-Road Clutch # 1131-0129 Review
http://www.atvpt.com/dp700rraptorclutch.htm


ATVPT.com DP Brake Rotors DP1409LF (Left Front) & DP1409RF (Right Front) & DP1412R-Rear Review
 
 
ATVPT.com DP Brake Pads Pro-MX # SDP412 (Front x 2) & DP # DP988 (Rear x 1) Review

Dunlop
Web site: www.dunlopatv.com

Category:
Tires

Quadmax Sport Radial Tire, Sizes 21-7-10(Front), 20-10-9(Rear).

ATVPT.com Quadmax Sport Radial Review

Durablue
Web Site: http://durablue.com

Category:
Axles, & Suspension

X-33 Eliminator Axle with Billet Hubs # 20-2154ex,Lwr Strut Yam Rear # DAS-R & Lwr Kit Yam Frt # 20-1070.

ATVPT.com Durablue X-33 Eliminator Axle with Billet Hubs # 20-2154ex Review

Duro
Web site: http://www.durotire.com

Category:
Tires

Scorcher # DI-2020 (Rears) & # DI-2019 (Fronts), for Dyno runs, DI-2028 Hook-Up & DI-2027 Hook-Up for trail riding..

ATVPT.com Duro Scorcher Tire Review
http://www.atvpt.com/duro700rraptorbuild.htm


ATVPT.com Duro Hook Up Tire Review
http://www.atvpt.com/durohookup.htm


Dynatek
Web Site: http://www.dynaonline.com

Category:
Electric, Ignition, Spark Plugs & Module Components

F.I Controller # DFCA-4, DFS Programmable IGN # DFS7-21P, High Capacity Coil Kit # DCK7-1.

ATVPT.com DynaTek F.I Controller # DFCA-4 & DFS Programmable IGN # DFS7-21P Review

Fluidyne Powersports
Web Site: http://www.fluidynepowersports.com

Category:
Radiators, Coolant & Instrumentation

High Flow Radiator.

ATVPT.com Fluidyne High Capacity/High Performance Radiator Review

Fox Racing Shox
Web Site:
http://www.foxracingshox.com

Category:
Suspension

Float X Evol (16,10,4,60)-DSC # 95076 ( x 2)( front), Podium X (15.50,5.00) # 95076 (x 1)( rear).

ATVPT.com Fox Racing Shox Float X Evol Review
http://www.atvpt.com/foxracingshoxfloatxevol.htm


ATVPT.com Fox Racing Shox Podium X Review
http://www.atvpt.com/foxracingshoxpodiumx.htm

High Roller Products
Web Site: http://www.highrollerproducts.com

Category:
ATV Security

Stay-Lock Tie Downs # HR201-20.

ATVPT.com High Roller Stay-Lock Tie Down Review
http://www.atvpt.com/hrstaylocktiedowns.htm

Hinson Clutch Components & KYB Genuine Parts
Web Site: http://www.kybgenuineparts.com

Category:
Clutches & Covers

Clutch Basket # H313, Pressure Plate # H256.

ATVPT.com Hinson Racing YFM700R Clutch Basket # H313 Review
http://www.atvpt.com/hinsonclutchbasketh313.htm


ATVPT.com Hinson Racing YFM700R Pressure Plate # H256 Review
http://www.atvpt.com/hinsonpressureplateh256.htm

HiPer Technology 
Web Site: http://www.hiper-technology.com or http://www.hiperracingwheels.com

Category:
Wheels

Hiper Wheels Tech 3 (Rear) Dual Beadlock Wheel with Red beadrings # 1010-YHR-DBL-RD, Tech 3 (Front) Single Beadlock 3+2 Wheel with Red beadrings # 1050-YPF-SBL-R.

 ATVPT.com Hiper Wheels Tech 3 Review
http://www.atvpt.com/hiper700rraptorbuild.htm

HMF
Web site: www.hmfengineering.com

Category:
Exhausts & Mufflers, Electric, Ignition, Spark Plugs & Module Components

Dyno Tuning the Yamaha Raptor 700R project build ATV at HMF's facility in Cleveland.

Kenda 
Web Site: http://www.kendausa.com

Category:
Tires

K298 Dune Runner front 21x7-10 2PR TL, K534 Sand Gecko rear 21x11-10 2PR TL.

ATVPT.com Kenda  K298 Dune Runner (front) 21x7-10 2PR TL, K534 Sand Gecko (rear) 21x11-10 2PR TL Review

Kimpex
Web Site: http://www.kimpex.com

Category:
Helmets & Helmet Care Products

CKX  Tranz Helmet, Astral Black Mat # 106366.

ATVPT.com Kimpex / CKX  Tranz Helmet, Astral Black Mat # 106366 Review

K&N Filters
Web Site: http://www.knfilters.com

Category:
Lubrication, Oil & Filter,  Air Filter, & Air Box Mods

Oil Filter # KN-145, Filter Kit # YA-7006, Air Filter Wrap # RU-0520PK.

ATVPT.com K&N Filters Air Filter Kit # YA-7006 Review
http://www.atvpt.com/knya7006airfilter.htm


ATVPT.com K&N Filters Air Filter Wrap # RU-0520PK
 Review
http://www.atvpt.com/knru0529pkairfilterwrap.htm


ATVPT.com K&N Filters Oil Filter # KN-145 Review

Maier USA
Web Sitehttp://www.maier-mfg.com

Category:
Body, Skids, & Bumpers

Carbon Fiber Body consisting of, YAM 700 Raptor Front # 19001-31, YAM 700 Raptor Rear # 19002-31, YAM 700 Raptor Stock Type Hood # 19006-30, YAM 700 Raptor Tank Cover # 19003-30 & YAM 700 Raptor Tank Cover # 19003-31, YAM 700 Raptor Switch Holder / Dash # 19004-30, YAM 700 Raptor Tail Cover # 19005-30.

ATVPT.com Maier USA Carbon Fiber Look Plastic Review
http://www.atvpt.com/maierusa700rraptor.htm

Maxxis International
Web Site:  http://www.maxxis.com

Category:
Tires

M943 iRazr Front AT22x7.00R10 6PR TL, M944 iRazr Rear AT20x11.00R-10 6PR TL.

ATVPT.com Maxxis International M943 iRazr & M944 iRazr Review

ModQuad
Web Site: http://www.modquad.com

Category:
Clutches & Covers, Instruments Fuel, Gas, Drive, Chain & Sprockets, Brakes & Rotors & Accessories

 Throttle & Brake Cover Set # TSET1-07, Custom Anodized & Engraved Camshaft Sprocket Cover, Custom Anodized & Engraved Oil Filter Cover # OC1-700RC, Billet Shifter # SL1-4RD, Chain Guard # CG1-RRD, Billet Gas Cap # GC1-700RD.

ATVPT.com ModQuad Billet Throttle & Brake Cover Set # TSET1-07 Review

ATVPT.com ModQuad Billet Shifter Red Anodized # SL1-4RD Review
 
ATVPT.com ModQuad Chain Guard Red Anodized # CG1-RRD Review
http://www.atvpt.com/mqchainguardred.htm

 
ATVPT.com ModQuad Custom Anodized & Engraved Oil Filter Cover # OC1-700RC Review
 
ATVPT.com ModQuad Custom Anodized & Engraved Camshaft Sprocket Cover Review

ATVPT.com ModQuad Billet Gas Cap # GC1-700RD Review
http://www.atvpt.com/modquadbilletgascap.htm


Motorex
Web Site: http://www.motorexusa.com

Category:
Drive, Chain & Sprokets, Lubrication, Oil & Filters, Helmets & Helmet Care Products, Filters ( Air), & Air Box Mods, Brakes & Rotors & Accessories:

Helmet Care Spray # 171-605-020-01, Power Brake Clean Spray # 171-601-075, Chain Lube # 171-622-050-01, Chain Clean Spray # 171-611-050-01, Air Filter Cleaning Kit # 171-707-055-01, ATV-Quad Racing 4T 10w50 100% Synthetic Oil # 171-465-400.

ATVPT.com Helmet Care Spray # 171-605-020-01 Review
 
ATVPT.com Power Brake Clean Spray # 171-601-075 Review
 
ATVPT.com Chain Lube # 171-622-050-01 Review


ATVPT.com Chain Clean Spray # 171-611-050-01 Review
http://www.atvpt.com/motorexchaincleanspray.htm
 
ATVPT.com Air Filter Cleaning Kit # 171-707-055-01 Review
 
ATVPT.com ATV-Quad Racing 4T 10w50 100% Synthetic Oil # 171-465-400 Review

Muzzys
Web Site: http://www.muzzys.com

Category:
Exhausts & Mufflers

Slip On w/aluminum canister # 1016-00066

ATVPT.com Muzzys Slip On w/aluminum canister # 1016-00066 Review

ODI Grips
Web Site: http://www.odigrips.com or  http://www.odipowersports.com

Category:
Handle Bars, Grips, & Guards

Aluminum Bar Ends (Black) # 468 & ODI Rogue Lock-On ATV Grips # 421.

ATVPT.com ODI Rogue Lock-On ATV Grips # 421 review

PowerMadd
Web Site: http://www.powermadd.com

Category:
Handle Bars, Grips, & Guards

Trail Star Hand Guards # PM 14104, Hand Guard Mount # PM 14252, Star Series Hand Wrap # 14253, Yamaha Brake Adapter # PM14262.

ATVPT.com PM Trail Star Hand Guards # PM 14104, Hand Guard Mount # PM 14252, Yamaha Brake Adapter # PM14262 Review

Pro-Tec Performance

Category:
Filters ( Air), & Air Box Mods

Moflow Air Box Lid # 45-1302, Replacement Filter # A45-1302-3.

ATVPT.com Pro-Tec Racing MoFlow Air Box Lid Review
http://www.atvpt.com/protecmoflowairboxlid.htm

Pro-Wheel Racing Components
Web Site: http://www.prowheelracing.com

Category:
Wheels

09-2009BK (Black) Spun Aluminum Front, 09-20009 Spun Aluminum Front, 09-20012BK (Black) Rear, 09-20012 Spun Aluminum Rear,  Wheels.

ATVPT.com Pro-Wheel Racing Components Spun Aluminum Wheels Review

Quad Tech-ATV Products
Web Site: http://www.quadtech-atv.com

Category:
Seats

Custom Build Hump Seat.

ATVPT.com Quad Tech RTR Hump Seat Raptor 700 [HSR7-Y2] Review
http://www.atvpt.com/quadtechhumpseat.htm

Quad Works
Web Site: http://www.quadworks.com

Category:
Filters ( Air), & Air Box Mods

ATV Air Filter # 62-47006 & Outerwears Pre-Filter # 10-1943-01.
 
ATVPT.com Quad Works Air Filter Review
http://www.atvpt.com/quadworksairfilter.htm


ATVPT.com Quad Works Pre-Filter Review
http://www.atvpt.com/quadworkspreairfilter.htm

Renthal
Web Site: http://www.renthal.com

Category:
Handle Bars, Grips, & Guards

7/8" Handlebars # 811-01.

ATVPT.com Renthal Yamaha Raptor 700R 7/8" Bars Part # 811-01 Review

SPAL
Web Site: http://www.spalusa.com

Category:
Radiators, Coolant & Instrumentation:

High Performance Fan Part # VA14-AP7/CWP-34A or # 30100618.

ATVPT.com SPAL High Performance Fan ( Part # VA14-AP7/CWP-34A or # 30100618 ) Review
http://www.atvpt.com/spalhpfanva14ap7cwp34a.htm

Trail Tech Inc.
Web Site: http://www.trailtech.net

Category:
Instruments & Accessories, Handle Bars, Grips, & Guards

Polished Red X-Bar (1 1/8") 95mm x 62mm # TT-M HP7 Red, Vapor Computer Speedometer/Tachometer # 75-2014, Protector/Dashboard for 1 1/8" Bars # 022L-R700F.

ATVPT.com Polished Red X-Bar (1 1/8") 95mm x 62mm # TT-M HP7 Red Review

 
ATVPT.com Vapor Computer Speedometer and Protector Dashboard Review

Universal Parts Inc.
Web Site: http://www.universalpartsinc.com

Category:
Radiators, Coolant & Instrumentation:

High Performance Fan Shroud for the SPAL Fan.

ATVPT.com Universal Parts Inc. High Performance Fan Shroud for the SPAL Fan Review
http://www.atvpt.com/spalhpfanva14ap7cwp34a.htm


Warn Winch
Web Site: http://www.warn.com

Category:
Winch Systems

XT15 Winch & Mount, Kit with Winch Cover for 1.5ci # 71072.

ATVPT.com Warn Winch / XT15 Winch & Mount Review
http://www.atvpt.com/warnwinchxt15winch.htm


ATVPT.com Warn Winch Kit with Winch Cover for 1.5ci # 71072 Review

YUASA
Web Site: http://www.yuasabatteries.com

Category:
Batteries & Chargers

Yuasa ATV Battery # YT9B-BS (YT9B-4).

ATVPT.com YUASA  ATV Battery # YT9B-BS (YT9B-4) Review
http://www.atvpt.com/yuasayt9bbsbattery.htm


First Test Ride:

Where can I see this project atv at?



The 08 Yamaha Raptor 700R Project Build

MPN Magazine
Pages 76/77
http://mpnmag.com/site/digitalissue/0908/


and at other various locations until we do field testing at Silver Lake Sand Dunes, Michigan.

We would like to thank all the companies that have joined with ATVPT.com to make this project happen.