ATVPT

All Terrain Vehicle Product Tests ATV Technical Magazine



Sneak look at the 08 project build
Just remember that we have just started this project build. I thought it would be interesting for you to see how we put one of these projects together, and let you follow us as we go through the steps of building this ATV.
We will have the review and installation links listed with every product that we are using in the project very soon. This is an exciting build, and I hope you enjoy it as much as I am enjoying doing it.
Please come along with us as we build this awesome trail/dune machine over the next couple of months.





08 Yamaha Raptor 700R Project Build


( Before picture! )

Specs:

MSRP* $7,399 (Team Yamaha Blue/White)
$7,399 (Gray/Red) Our Project ATV
Engine
Type 686cc liquid-cooled w/fan, 4-stroke; SOHC, 4 valves
Bore x Stroke 102.0mm x 84.0mm
Compression Ratio 9.2:1
Carburetion Yamaha Fuel Injection (YFI) , 44mm
Ignition 16-Bit ECU
Starting System Electric
Transmission 5-speed w/reverse; wet multiplate clutch
Drive Train 2WD; sealed O-ring chain, eccentric adjustment
Chassis
Suspension/Front Independent double wishbone w/piggy back High-/Lo-speed compression, rebound and threaded preload adjustment, 9.1-in travel
Suspension/Rear Cast aluminum swing arm w/rebound, High-/Lo-speed compression and threaded preload adjustment, 10.1-in travel
Brakes/Front Dual ventilated hydraulic disc, twin piston
Brakes/Rear Ventilated hydraulic disc, self adjusting park brake function
Tires/Front AT21 x 7-10 radial
Tires/Rear AT20 x 10-9 radial
Dimensions
L x W x H 72.6 x 46.1 x 44.5 in
Seat Height 32.0 in
Wheelbase 50.4 in
Ground Clearance 4.4 in
Fuel Capacity 2.9 gal
Dry Weight 396 lb
Other
Lighting Dual 30W Krypton multi-reflector headlights & 3.9/0.5W LED brakelight
Warranty 6 Month (Limited Factory Warranty)

Project brought to you courtesy of Yamaha Motor Company, Zambon's of Escanaba Michigan, ATVPT.com of Escanaba Michigan, and all the Manufactures listed below.

Yamaha Contact Info:

Yamaha Motor Corporation, U.S.A.
6555 Katella Avenue
Cypress, California 90630-5101


Web Site:
@
http://www.yamaha-motor.com		Zambons Contact Info:

Bert Jonsson / President
2020 Ludington St.
Escanaba, MI 49829
USA

Tel 906-789-0360
&
E-mail: zambons@chartermi.net		ATVPT Contact Info:
Patrick Saunders / Pres./Senior Editor
All Terrain Vehicle Product Tests
2001 13th Ave. South,
Escanaba, MI 49829
USA
Tel 906-241-3400
E-mail: jps@atvpt.com
Web site: http://www.atvpt.com
Forum: http://www.atvptforum.com

Official Mini Toy Hauler Trailer/Camper for the 08 Yamaha RaptorR 700 Project Build.

LET'S GO AERO Sport Performance Carriers

http://www.letsgoaero.com


Project Build Manufacturers
with
Product Installations & Reviews

ATV Security:

High Roller Products / Stay-Lock Tie Downs # HR201-20
 

Axles:

Durablue / X-33 Eliminator Axle with Billet Hubs # 20-2154ex
 
Web Site: http://durablue.com

Batteries & Chargers:

YUASA /  Yuasa ATV Battery # YT9B-BS (YT9B-4)


Brakes & Rotors & Accessories:

DP Brakes / DP Pro-MX # SDP412 (Front x 2) & DP # DP988 (Rear x 1)

DP Brakes / Brake Rotors DP1409LF (Left Front) & DP1409RF (Right Front) & DP1412R-Rear

ModQuad / Billet Accessories, Throttle & Brake Cover Set # TSET1-07.
 
Motorex / Power Brake Clean Spray # 171-601-075

Body, Skids, & Bumpers:

DG Performance / Moto Front bumper # 551-4180, V-Pro Front Bumper # 552-4180, GNC Wide Grab Bar # 594-4180, Full Chassis Skid Plate # 67-4370, Six Pack Rear Rack # 74-4700, Nerf Race Peg # 609-4180, Baja Swing Arm Skid Plate # 58-4070
 
Maier USA / Carbon Fiber Body consisting of, YAM 700 Raptor Front # 19001-31, YAM 700 Raptor Rear # 19002-31, YAM 700 Raptor Tank Cover # 9003-30, YAM 700 Raptor Dash # 19004-30, YAM 700 Raptor Tail Cover # 19005-30, YAM 700 Raptor Tank Cover # 19003-31
 
Web Site:  http://www.maier-mfg.com
ModQuad / Billet Accessories
 

Clutches & Covers:

DP Clutches / DPK 175 Off-Road Clutch # 1131-0129


Hinson Clutch Components & KYB Genuine Parts / Clutch Basket # H313, Pressure Plate # H256
 
Web Site: http://www.kybgenuineparts.com
ModQuad / Billet Accessories, Custom Anodized & Engraved Clutch Cover, Custom Anodized & Engraved Oil Filter Cover, Billet Shifter # SL1-4RD.
 

Drive, Chain & Sprokets:

DC-AFAM USA /

ModQuad / Billet Accessories, Chain Guard # CG1-RRD,
 
Motorex / Chain Lube # 171-622-050-01, Chain Clean Spray # 171-611-050-01

Electric, Ignition, Spark Plugs & Module Components:

Club Plug / NGK Racing Plug Wires Type CR5 # 8515, NGK CR8E Spark Plugs # 1275, NGK VD05FP Spark Plug Resistor Cover # 8429 (black)

Web Site: http://www.clubplug.net
Dynatek / F.I Controller # DFCA-4, DFS Programmable IGN # DFS7-21P, High Capacity Coil Kit # DCK7-1
 
HMF /


Exhausts & Mufflers:

HMF /
 
Muzzys / Slip On w/aluminum canister # 1016-00066
 

Filters ( Air), & Air Box Mods:

K&N Filters / Filter kit # YA-7006, Air Filter Wrap # RU-0520PK

Web Site: http://www.knfilters.com
Motorex / Air Filter Cleaning Kit # 171-707-055-01

Pro-Tec Performance / Moflow Air Box Lid # 45-1302, Replacement Filter # A45-1302-3

Quad Works / ATV Air Filter # 62-47006 & Outerwears Pre-Filter # 10-1943-01
 

Fuel, Accessories:

ModQuad / Billet Accessories, Gas Cap # GC1-700RD,
 

Handle Bars, Grips, & Guards

ODI Grips / Aluminum Bar Ends (Black) # 468 & ODI Rogue Lock-On ATV Grips # 421

PowerMadd / Trail Star Hand Guards # PM 14104, Hand Guard Mount # PM 14252, Star Series Hand Wrap # 14253, Yamaha Brake Adapter # PM14262, Fat Bar Adapter 7/8" to 1 1/8" Handle Bar Converter # PM 14257

Toll Free: 800-435-6881
Renthal / 7/8" Handlebars # 811-01

Trail Tech Inc. / Polished Red X-Bar (1 1/8") 95mm x 62mm # TT-M HP7 Red

Web Site: http://www.trailtech.net

Helmets & Helmet Care Products:

k
Motorex / Helmet Care Spray # 171-605-020-01


Instruments & Accessories:

ModQuad / Accessories
 
Trail Tech Inc. / Vapor Computer Speedometer/Tachometer # 75-2014, Protector/Dashboard for 1 1/8" Bars # 022L-R700F
E-mail: tech_support@trailtech.net
Web Site: http://www.trailtech.net

Lubrication, Oil & Filters:

K&N Filters / Oil Filter # KN-145

MOTOREX-Lubrication Technology / ATV-Quad Racing 4T 10w50 100% Synthetic Oil # 171-465-400

Radiators, Coolant & Instrumentation:

CRJ Performance / Temperature Gauge

call toll free (866) 365-6440
Web Site: http://www.crjperformance.com
Fluidyne Powersports / High Flow Radiator

SPAL / High Performance Fan Part # VA14-AP7/CWP-34A or # 30100618

Web Site: http://www.spalusa.com
Universal Parts Inc. / High Performance Fan Shroud for the SPAL Fan

Seats:

Quad Tech-ATV Products / Custom Build Hump Seat.


Suspension:

Durablue / Lwr Strut Yam Rear # DAS-R & Lwr Kit Yam Frt # 20-1070
 
Fox Racing Shox, Float X Evol (16,10,4,60)-DSC # 95076 ( x 2)( front), Podium X (15.50,5.00) # 95076 (x 1)( rear).

TEL: 831.768.9342 or 800.FOX.SHOX
Web Site: http://www.foxracingshox.com


ATVPT.com Fox Racing Shox Float X Evol Review
http://www.atvpt.com/foxracingshoxfloatxevol.htm
 
 
ATVPT.com Fox Racing Shox Podium X Review
http://www.atvpt.com/foxracingshoxpodiumx.htm

CRJ Performance / 6061 T6 ATV Lowering Kit

call toll free (866) 365-6440
Web Site: http://www.crjperformance.com

Throttle & Brake Accessories:

ModQuad / Billet Accessories, Throttle & Brake Cover Set # TSET1-07.
 

Tires:

Duro / Scorcher # DI-2020 (Rears) & # DI-2019 (Fronts), for Dyno runs.

Web site: http://www.durotire.com


ATVPT.com Duro Scorcher Tire Review
http://www.atvpt.com/duro700rraptorbuild.htm

Goodyear/Dunlop /

Winch Systems:

Warn Winch / XT15 Winch & Mount, Kit with Winch Cover for 1.5ci # 71072

Customer Service:1.800.543.9276

Wheels:

HiPer Technology / Hiper Wheels Tech 3 (Rear) Dual Beadlock Wheel with Red beadrings # 1010-YHR-DBL-RD, Tech 3 (Front) Single Beadlock 3+2 Wheel with Red beadrings # 1050-YPF-SBL-R.
Pro-Wheel Racing Components / 09-2009BK (Black) Spun Aluminum Front, 09-20009 Spun Aluminum Front, 09-20012BK (Black) Rear, 09-20012 Spun Aluminum Rear,  Wheels.  

Where can I see this project atv at?



The 08 Yamaha Raptor 700R Project Build will be on display ( when the build is complete) at,

Zambons of Escanaba
2020 Ludington St.
Escanaba, MI 49829
USA
Tel 906-789-0360

and at other various locations until we do field testing at Silver Lake Sand Dunes, Michigan.

We would like to thank all the companies that have joined with ATVPT.com to make this project happen.

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